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Fully Automatic Rotary Perfume Filling and Capping Line

The Pusula Machine Fully Automatic Rotary Perfume Filling and Capping Line is engineered to deliver maximum production speed and continuous packaging performance while occupying minimal floor space. Its compact monoblock rotary design makes it the ideal solution for manufacturers seeking high-capacity production within limited factory layouts.

On a single rotary platform, glass perfume bottles are automatically transferred through high-precision vacuum filling, valve insertion, micro-crimping, and outer cap pressing stations in a fully synchronized process. Each stage is optimized to ensure exceptional accuracy, leak-proof sealing, and premium cosmetic packaging quality.

Thanks to its flexible change-part system, the rotary line allows fast changeovers between different bottle designs and fragrance formulations, minimizing downtime and maximizing production efficiency.

Combining compact engineering, high-speed automation, and outstanding packaging consistency, the Rotary Perfume Filling and Capping Line provides a complete, fully integrated solution for modern perfume manufacturing facilities.

Hardware, Mechanical Design & Material Quality
  • Certified Stainless Steel Construction: All AISI 304 and AISI 316 stainless steel materials used in machine manufacturing are certified and fully traceable.
  • Premium Pneumatic System: High-performance SMC pneumatic components ensure reliable operation and long service life.
  • Industrial Sensor Technology: Industry-leading SICK and BANNER sensors provide highly accurate detection, positioning, and process monitoring.
  • Reliable Gearbox Systems: All gearbox assemblies are equipped with trusted Varvel and Yılmaz Redüktör solutions for maximum durability and dependable performance.
  • Tri-Clamp Quick Connections: Hygienic, secure, and tool-free Tri-Clamp fittings enable fast assembly, easy maintenance, and efficient cleaning.
Control, Automation & Software Features
  • Delta PLC Control System: Advanced yet user-friendly Delta PLC platform delivers reliable machine control and high-performance automation.
  • High-Precision Rotary Table System: Servo-synchronized rotary indexing system provides exceptionally smooth motion with motion control cycle times as low as 1 ms, ensuring precise bottle positioning throughout the production process.
  • Next-Generation OCT Servo Motors: One Cable Technology (OCT) servo motors combine power and communication in a single cable, simplifying installation and improving system reliability.
  • User-Friendly HMI Interface: Equipped with a 7-inch touchscreen operator panel and advanced Wecon HMI for intuitive machine control and real-time production monitoring.
  • Quick Change-Part System: Manual replacement of dedicated format parts enables fast adaptation to different bottle sizes and packaging configurations.
Safety, Monitoring & Maintenance Advantages
  • Remote Access & Monitoring: Access the machine remotely for diagnostics, production monitoring, and operational support without interrupting production.
  • OP System Overload Protection: Intelligent overload protection safeguards mechanical components against incorrect settings and excessive operating loads.
  • CE-Compliant Safety Enclosure: Fully enclosed machine construction designed in accordance with CE standards to maximize operator safety and maintain a clean production environment.
  • Safety Interlocks & Emergency Stop System: Interlocked safety doors and emergency stop buttons provide enhanced protection for operators during machine operation.
  • Fast & Easy Format Changeovers: Practical machine design minimizes downtime during product and packaging format changes, improving overall production efficiency.
  • Easy Maintenance & Service Access: Optimized machine layout provides convenient access to all critical components, reducing maintenance time and lowering service costs.
Parameter Technical Specifications
System Type Rotary
Operating Principle Vacuum Filling Technology
Construction & Material Heavy-duty steel frame construction; product-contact surfaces in AISI 316 stainless steel, external surfaces in AISI 304 stainless steel
Control System Delta Automation System
Tank Type Two-Stage Vacuum Tank
Compatible Packaging Types Plastic, Glass and Metal Containers
Pneumatic Components SMC
Filling Range 20 ml – 500 ml
Filling Accuracy Level Filling System
Power Supply 380V, 50Hz, 3 Phase
Power Consumption 5.5 kW
Air Requirement 6–8 Bar
Number of Filling Heads 5–12
Machine Weight 750–800 kg
Production Capacity Varies depending on container shape, neck design, and product viscosity.
Tam Otomatik Rotary Dolum Hattı Parfüm Dolum
Ex-Proof Design for Alcohol-Based Products
Rotary (Rotary) and Linear Filling Line Options
Precision Vacuum and Volumetric Filling Technologies
Automatic Valve Insertion and Pneumatic Crimping Solutions
Glass Bottle Protection with Specialized Star Wheel and Conveyor Systems
Rapid Changeover and Tool-Free Format Adjustment

Premium Cosmetic Appearance and Reliable Closure Integrity

One of the greatest challenges in perfume packaging is sealing elegant glass bottles and delicate metal valves without damaging the packaging while ensuring perfect leak-proof performance.

Pusula Machine manages this process with exceptional precision through carefully calibrated crimping force, torque control, and positioning systems. Every component is applied with maximum accuracy to protect both the bottle and closure while maintaining the premium appearance expected in the cosmetics industry.

The result is a flawless combination of aesthetic presentation, reliable sealing performance, and consistent packaging quality across every production batch.

Scratch-Resistant Star Wheel System

Our automatic production lines utilize specially engineered Delrin and polyamide guide components to ensure safe and gentle handling of glass bottles throughout the entire production process. This advanced transport system prevents friction, scratches, and surface damage while maintaining smooth and stable container movement.

Precision Valve Crimping Technology

We apply uniform and highly controlled crimping force using specially designed crimping heads for various perfume valve diameters, including 13 mm, 15 mm, 18 mm, and 20 mm. This precision-engineered system ensures secure valve attachment, eliminates the risk of leakage, and guarantees consistent sealing quality across every bottle.

Solutions for Different Production Volumes and Automation Levels

In the cosmetics industry, maintaining a competitive advantage requires the perfect balance of production flexibility and high-speed operation. At Pusula Machine, we develop tailored solutions for businesses of every scale, from boutique perfume manufacturers to high-capacity industrial facilities producing tens of thousands of units per day.

Our fully automatic integrated production lines and semi-automatic standalone equipment are engineered to preserve the form, aesthetic appearance, and sealing integrity of your products while maximizing manufacturing efficiency.

Designed to adapt to varying production requirements and investment plans, our modular systems provide reliable, scalable, and future-ready automation solutions. Explore the configurations below to find the system that best matches your production goals and operational needs.

Automatic Rotary Perfume Packaging Lines

Our flagship fully automatic rotary perfume packaging lines integrate filling, valve insertion, valve crimping, and outer cap placement operations into a single compact rotary platform. Designed for maximum productivity and minimum footprint, these systems deliver exceptional speed, precision, and operational efficiency for high-volume perfume manufacturing.

Automatic Linear Perfume Packaging Lines

Designed for manufacturers handling a wide variety of bottle shapes and product formats, our automatic linear perfume lines operate on a conveyor-based system that offers outstanding flexibility and easy format changeovers. Their modular architecture enables efficient production while maintaining consistent packaging quality across different product ranges.

Fully Automatic Indexing System Solutions

These advanced automation systems utilize precision mechanical indexing technology to move bottles through the production process in controlled stop-and-go sequences. Ideal for luxury fragrance bottles with asymmetric shapes or unstable bases, indexing systems provide maximum positioning accuracy and ensure 100% process stability throughout filling, crimping, and capping operations.

Boutique and Manual Perfume Equipment

Developed for small-scale manufacturers, boutique perfume brands, and R&D laboratories, our economical equipment range includes tabletop manual filling machines, semi-automatic crimping units, and manual collar and pump crimping machines. These compact solutions provide professional packaging quality while offering flexibility and cost efficiency for lower production volumes.