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Automatic Bottle and Cap Feeding Elevator

The Automatic Bottle and Cap Feeding Elevator is designed to automate container and cap transfer processes in filling and capping lines, ensuring uninterrupted production flow and maximum operational efficiency.

Caps or bottles loaded into the high-capacity stainless steel hopper are automatically detected and conveyed according to line demand through integrated smart sensor technology. This eliminates manual feeding requirements and significantly reduces operator workload.

With adjustable conveying speed, container-friendly carrier design, and low-noise operation, our feeding elevators provide a reliable supply of bottles and caps to high-speed filling and capping machines. Widely used in the food, chemical, pharmaceutical, and cosmetics industries, these systems help maintain continuous production and maximize line performance.

1Hardware, Mechanical Design & Material Quality
  • Premium Pneumatic Components
    High-performance pneumatic components from SMC ensure long-term reliability and stable machine operation.
  • Industrial Sensor Technology
    Industry-leading SICK and BANNER photoelectric sensors provide precise detection and process control.
  • Reliable Gearbox Systems
    All gearbox assemblies are equipped with trusted Varvel and Yılmaz Redüktör solutions for maximum durability and efficiency.
  • Automatic Carton Magazine & Feeding Unit
    Integrated carton magazine allows folded cartons to be stacked in bulk and automatically picked one by one through a vacuum feeding system.
  • Tool-Free Carton Size Adjustment
    Fast and accurate format changeovers using handwheels and measuring scales, enabling quick adjustment for different carton dimensions without additional tools.
  • Precision Folding & Carton Squaring System
    Mechanical guiding systems ensure accurate folding of carton flaps while maintaining a perfect 90° carton structure throughout the packaging process.
Control, Automation & Software Features
  • Delta PLC Control System
    High-performance and user-friendly Delta PLC architecture designed for reliable industrial automation.
  • High-Speed Servo Motion Technology
    Advanced servo-driven pick-and-place dynamics ensure fast and precise product loading into cartons.
  • Servo-Controlled Positioning System
    Servo motor technology provides accurate positioning, smooth movement, and superior line tracking performance.
  • User-Friendly HMI Interface
    Equipped with a 7–9″ touchscreen operator panel and advanced Wecon HMI interface for easy operation and production monitoring.
Safety, Monitoring & Maintenance Advantages
  • Remote Access & Production Monitoring (Optional)
    Connect to the machine remotely, monitor production data in real time, and perform diagnostic interventions without being physically present.
  • Servo Power Consumption Monitoring
    Real-time power consumption values of servo motors can be monitored directly through the operator interface.
  • Intelligent Overload Protection System
    Advanced protection functions help prevent mechanical damage caused by incorrect parameter settings or excessive load conditions.
  • Fully Enclosed CE-Compliant Safety Guarding
    Complete machine enclosure designed according to CE standards to maximize operator safety and maintain a clean production environment.
  • Safety Interlocks & Emergency Stop System
    Safety doors with interlock switches and emergency stop buttons ensure maximum workplace protection.
  • Quick & Easy Changeover
    Designed to minimize downtime during product and format changes, improving overall production efficiency.
  • Easy Maintenance & Service Access
    Optimized machine layout provides convenient access to all critical components, reducing maintenance time and service costs.
Parameter Technical Specifications
System Type Linear Filling Line
Operating Principle Flowmeter-Based Filling System
Construction & Material Heavy-duty steel frame construction; product-contact surfaces in AISI 316 stainless steel, external surfaces in AISI 304 stainless steel
Control System Siemens Automation System
Filling Tank Capacity 100 L (Level Control & Automatic Cleaning System)
Compatible Container Types Plastic, Glass and Metal Containers
Flowmeter Brand Krohne
Fill Volume Adjustment Digital Adjustment via Touchscreen Operator Panel
Filling Accuracy ±0.3% (High-Precision Dosing Technology)
Power Supply 380V, 50Hz, 3 Phase
Power Consumption 5.5 kW
Air Requirement 6–8 Bar
Number of Filling Heads 4–12
Machine Weight 2000–2300 kg
Production Capacity Varies depending on container shape, neck design, and product viscosity
High-Capacity Automatic Rotary Accumulation Tables
Bottle Feeding Elevators for Glass and Plastic Containers
Pneumatic Error-Free Carton Erecting and Folding Technology
Automatic Top and Bottom Case Sealing Lines
Integrated Case and Pallet Labeling Automation
Smart Conveyor Systems for Seamless Production Line Integration

Uninterrupted Production Flow and Reliable End-of-Line Packaging

No matter how fast a production line operates, overall efficiency is limited when product feeding or end-of-line packaging processes depend on manual labor. Manual operations often create bottlenecks, increase downtime, and reduce overall productivity.

Pusula Machine eliminates these limitations by synchronizing every stage of the production process. From bottle feeding and product handling to case packing, labeling, palletizing, and stretch wrapping, our integrated automation solutions ensure continuous production flow, maximum operational efficiency, and consistent packaging quality.

By minimizing human intervention and optimizing line performance, our systems help manufacturers reduce downtime, increase throughput, and maintain reliable production even in high-capacity operations.

Smart Conveyor Systems and Flow Synchronization

Our front-end and end-of-line systems operate in full synchronization (interlock) with your filling and capping machines, automatically preventing bottle accumulation and unplanned production stoppages.

Modular Heavy-Duty Frame Construction

Our case erecting, case sealing, and palletizing systems are built with heavy-duty steel frame construction designed to withstand intensive production environments and demanding industrial conditions while minimizing vibration and ensuring long-term operational stability.

Modular Automation Solutions Tailored to Your Factory Layout and Production Speed

Every manufacturing facility has unique layout requirements and packaging processes. At Pusula Machine, we develop straight-line, L-shaped, and U-shaped end-of-line packaging configurations to help you utilize your available production space in the most efficient way.

Our modular automation solutions can operate independently or as fully integrated systems, eliminating the need for manual product handling and creating a more efficient, autonomous production environment. Explore our modular end-of-line solutions below to find the configuration that best matches your production capacity and operational requirements.

Infeed Bottle Feeding Systems

Automatic rotary accumulation tables and high-capacity vertical feeding elevators designed to transfer empty glass, PET, and PE containers to the filling line in a smooth, organized, and damage-free manner.

Automatic Case Erecting and Preparation Systems

High-speed automation systems that automatically pick flat carton blanks from the magazine section using pneumatic vacuum technology, erect the cartons, fold the bottom flaps, and prepare them for the sealing process.

Case Closing, Sealing and Labeling Systems

Integrated packaging lines that automatically close the top flaps of filled cartons, apply top and bottom sealing simultaneously, and label each case with barcode and product information labels.

Palletizing and Shipping Systems

Automatic pallet stretch wrapping solutions designed to prepare palletized loads for shipment. After cartons are stacked onto pallets, the system wraps the load with consistent tension and uniform film distribution, ensuring maximum load stability and transportation safety.