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Prestige Series Servo-Driven Volumetric Piston Liquid Filling Machine

The Pusula Machine Prestige Series Servo-Driven Volumetric Piston Liquid Filling Machine is engineered to deliver exceptional filling accuracy for high-viscosity products such as creams, shampoos, gels, pastes, and heavy oils.

Powered by advanced servo-driven piston technology, the system enables operators to precisely adjust both filling volume and filling speed through an intuitive touchscreen interface, ensuring outstanding dosing consistency across every production cycle.

Its bottom-up filling capability minimizes foaming and completely prevents product overflow, while the anti-drip nozzle system guarantees clean, waste-free filling with every operation.

Featuring a hygienic stainless steel construction and seamless integration with fully automated production lines, the Prestige Series transforms even the most demanding cosmetic, food, and chemical filling applications into highly efficient, fully automated, and zero-waste manufacturing processes.

Hardware, Mechanical Design & Material Quality
  • Certified Stainless Steel Construction: All AISI 304 and AISI 316 stainless steel materials used in machine manufacturing are certified and fully traceable.
  • Premium Pneumatic System: High-performance SMC pneumatic components ensure reliable operation, durability, and long service life.
  • Industrial Sensor Technology: Industry-leading SICK and BANNER sensors provide highly accurate detection, positioning, and process monitoring.
  • Reliable Gearbox Systems: All gearbox assemblies are equipped with trusted Varvel and Yılmaz Redüktör solutions for maximum durability and dependable performance.
  • Tri-Clamp Quick Connections: Hygienic, secure, and tool-free Tri-Clamp fittings enable rapid assembly, easy maintenance, and efficient cleaning.
Control, Automation & Software Features
  • Siemens PLC Control System: Advanced Siemens PLC platform provides powerful automation, outstanding reliability, and an intuitive user experience.
  • Ultra-Fast Motion Control: High-performance motion control technology with cycle times as low as 1 ms ensures exceptional positioning accuracy and smooth machine operation.
  • High-Speed Servo Dynamics: Servo-driven nozzle movement speeds of up to 1100 mm/s maximize filling speed while maintaining precise dosing accuracy.
  • Servo-Controlled Traversing & Nozzle Positioning: Precision servo technology ensures accurate nozzle positioning and perfect synchronization with container movement throughout the filling process.
  • Next-Generation OCT Servo Motors: Modern One Cable Technology (OCT) servo motors combine power and communication through a single cable, simplifying installation while improving reliability.
  • User-Friendly HMI Interface: Equipped with a 9-inch touchscreen operator panel and advanced Siemens HMI for intuitive operation, production monitoring, and parameter management.
  • Unlimited Recipe Management: Save and instantly recall an unlimited number of production recipes for different products, container sizes, and filling parameters.
  • Intelligent Energy Saving System: Variable conveyor speed control minimizes power consumption while ensuring quiet and energy-efficient operation.
Safety, Monitoring & Maintenance Advantages
  • Remote Access & Monitoring: Remotely monitor machine performance, access operating parameters, and perform diagnostics without interrupting production.
  • Servo Power Consumption Monitoring: Real-time display of servo motor power consumption directly on the operator interface for improved process monitoring.
  • OP System Overload Protection: Intelligent overload protection automatically safeguards critical machine components against incorrect settings and excessive operating loads.
  • CE-Compliant Safety Enclosure: Fully enclosed machine construction designed in accordance with CE standards to maximize operator safety and maintain a clean production environment.
  • Safety Interlocks & Emergency Stop System: Interlocked safety doors and emergency stop buttons provide comprehensive protection for operators during machine operation.
  • Fast & Easy Format Changeovers: Practical machine design minimizes downtime during product and packaging changeovers, maximizing production efficiency.
  • Easy Maintenance & Service Access: Optimized machine layout provides quick access to all critical components, reducing maintenance time and lowering service costs.
  • Intelligent Product Jam Detection: Advanced sensor technology instantly detects overlapping or jammed containers and automatically stops the machine to prevent mechanical damage and ensure uninterrupted, safe operation.
Parameter Technical Specifications
System Type Linear Filling Line
Operating Principle Volumetric Piston Filling Technology
Construction & Material Heavy-duty steel frame construction; product-contact surfaces in AISI 316 stainless steel, external surfaces in AISI 304 stainless steel
Control System Siemens Automation System
Filling Tank Capacity 100 L (Automatic Level Control & CIP Cleaning)
Compatible Packaging Types Plastic, Glass and Metal Containers
Piston Cylinder Construction AISI 316 Stainless Steel
Fill Volume Adjustment Digital Adjustment via Touchscreen HMI
Filling Accuracy ±0.3% (High-Precision Dosing)
Power Supply 380V, 50Hz, 3 Phase
Power Consumption 5.5 kW
Air Requirement 6–8 Bar
Number of Filling Heads 4–12
Machine Weight 2000–2300 kg
Production Capacity Varies depending on container shape, neck design, and product viscosity.
Tam Otomatik Sıvı Dolum Volümetrik Prestij
Flowmeter-Controlled Filling Technology
Servo-Driven Volumetric Piston Technology
Bottom-Up Anti-Foaming Filling System
Siemens & Delta Automation Packages
AISI 316 / AISI 304 Stainless Steel Construction
Fast, Tool-Free Format Changeover (CIP Compatible)

Precision Engineering for Consistent Production Performance

In industrial filling operations, the greatest sources of cost are product giveaway and production downtime. Pusula Machine liquid filling technologies are engineered to minimize both by delivering exceptional filling accuracy and reliable production stability.

Our precision-engineered filling systems provide consistent dosing with millimeter-level accuracy, significantly reducing raw material waste while ensuring uniform fill volumes across every production cycle.

Designed for continuous operation, our automation solutions maximize production efficiency, improve product consistency, and help manufacturers achieve higher profitability through reduced waste and uninterrupted production performance.

±0.2% Filling Accuracy

Our advanced flow sensors and servo-driven piston systems deliver exceptional dosing precision, ensuring consistent fill volumes and outstanding filling stability for every container. This high level of accuracy minimizes product giveaway, reduces raw material waste, and guarantees repeatable production quality.

Flexible Container Integration

A single filling line can accommodate a wide range of PET, PE, and glass containers from 100 ml to 5000 ml. Thanks to the machine's quick, tool-free format change system, manufacturers can switch between different bottle sizes and container types quickly, minimizing downtime and maximizing production flexibility.

Industry-Specific Filling Solutions

Every liquid has unique characteristics, including its chemical composition, viscosity, and foaming behavior. To achieve maximum filling accuracy and production efficiency, each product requires the right combination of filling technology, nozzle design, and pumping system.

At Pusula Machine, our engineering team carefully analyzes your product’s properties to select the most suitable filling solution for your application. Whether processing free-flowing liquids, high-viscosity products, or foam-forming formulations, we optimize every aspect of the filling line to ensure reliable performance, maximum accuracy, and long-term operational efficiency.

Cosmetics Industry Filling Solutions

Fully automatic linear filling lines designed for high-speed, hygienic filling of cosmetic products such as shampoos, liquid soaps, conditioners, shower gels, toners, and lotions. Engineered to handle both free-flowing and high-viscosity formulations, these systems feature hygienic construction and product-friendly handling to preserve packaging quality and ensure consistent filling performance.

Chemical & Cleaning Products

Industrial filling systems designed for aggressive, foaming, and corrosive products such as detergents, bleach, surface cleaners, glass cleaners, and antifreeze. Equipped with chemical-resistant sealing components and optional titanium or engineering plastic nozzles, these machines provide reliable filling performance and long-term durability in demanding production environments.

Food & Pharmaceutical Industries

Automation solutions manufactured with FDA-compliant materials for products such as edible oils, olive oil, sauces, pomegranate molasses, syrups, and other liquid food applications. Fully compatible with CIP (Clean-in-Place) systems, these filling lines meet strict food hygiene standards while delivering accurate, efficient, and hygienic production.

Lubricants & Industrial Fluids

Heavy-duty filling lines engineered for high-viscosity lubricants, antifreeze, agricultural chemicals, and industrial fluids. Designed to fill containers ranging from 1 L to 5 L as well as IBC containers, these systems provide foam-free filling, precise volume control, and reliable torque-controlled capping for demanding industrial applications.