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Basic Series Volumetric Piston Liquid Filling Machine

The Basic Series Volumetric Piston Liquid Filling Machine combines reliable mechanical performance with a cost-effective investment, providing an efficient filling solution for medium- and high-viscosity liquid products.

Using a pneumatically controlled volumetric piston system, the machine accurately fills products such as liquid detergents, liquid soaps, olive oil, sauces, and cosmetic liquids with excellent dosing consistency. Its compact machine design maximizes productivity while minimizing the required production space.

Featuring hygienic quick-release Tri-Clamp connections for rapid disassembly and cleaning, the Basic Series simplifies maintenance and reduces production downtime.

With its durable construction, low maintenance requirements, and tool-free mechanical adjustments, this machine is an ideal filling solution for small and medium-sized manufacturing facilities seeking dependable performance, operational simplicity, and long-term reliability.

1Hardware, Mechanical Design & Material Quality
  • Certified Stainless Steel Construction: All AISI 304 and AISI 316 stainless steel materials used in machine manufacturing are certified and fully traceable.
  • Premium Pneumatic System: High-performance SMC pneumatic components ensure reliable operation, durability, and long service life.
  • Industrial Sensor Technology: Industry-leading SICK and BANNER sensors provide highly accurate detection, positioning, and process monitoring.
  • Reliable Gearbox Systems: All gearbox assemblies are equipped with trusted Varvel and Yılmaz Redüktör solutions for maximum durability and dependable performance.
  • Tri-Clamp Quick Connections: Hygienic, secure, and tool-free Tri-Clamp fittings allow fast assembly, easy maintenance, and efficient cleaning.
Control, Automation & Software Features
  • Siemens PLC Control System: Advanced Siemens PLC platform delivers powerful automation with an intuitive and user-friendly operating environment.
  • Ultra-Fast Motion Control: High-performance motion control technology operating with cycle times as low as 1 ms ensures exceptional positioning accuracy.
  • High-Speed Servo Dynamics: Servo-driven nozzle movement speeds of up to 1100 mm/s maximize throughput and production efficiency.
  • Servo-Controlled Traversing & Nozzle Positioning: Precision servo technology provides accurate nozzle positioning and smooth product tracking throughout the filling process.
  • Next-Generation OCT Servo Motors: One Cable Technology (OCT) servo motors combine power and communication in a single cable, simplifying installation and improving reliability.
  • User-Friendly HMI Interface: Equipped with a 9-inch touchscreen operator panel and advanced Siemens HMI for intuitive machine operation and real-time process monitoring.
  • Unlimited Recipe Management: Store and instantly recall an unlimited number of production recipes for different products and packaging formats.
  • Intelligent Energy Saving System: Variable conveyor speed control minimizes energy consumption while ensuring ultra-quiet machine operation.
Safety, Monitoring & Maintenance Advantages
  • Remote Access & Monitoring: Remotely monitor production, access machine controls, and perform diagnostics without interrupting operations.
  • Servo Power Consumption Monitoring: Real-time monitoring of servo motor power consumption directly from the operator interface.
  • OP System Overload Protection: Intelligent overload protection prevents mechanical damage caused by incorrect settings or excessive operating loads.
  • CE-Compliant Safety Enclosure: Fully enclosed machine construction designed in accordance with CE standards for maximum operator safety and production cleanliness.
  • Safety Interlocks & Emergency Stop System: Interlocked safety doors and emergency stop buttons provide comprehensive operator protection.
  • Fast & Easy Format Changeovers: Practical machine design minimizes downtime during product and packaging changeovers.
  • Easy Maintenance & Service Access: Optimized machine layout allows quick access to all critical components, reducing maintenance time and service costs.
  • Intelligent Product Jam Detection: Advanced sensor technology instantly detects overlapping or jammed containers and automatically stops the machine to prevent mechanical damage and maintain safe operation.
Parameter Technical Specifications
System Type Linear Filling Line
Operating Principle Flowmeter-Controlled Filling Technology
Construction & Material Heavy-duty steel frame construction; product-contact surfaces in AISI 316 stainless steel, external surfaces in AISI 304 stainless steel
Control System Siemens Automation System
Filling Tank Capacity 100 L (Automatic Level Control & CIP Cleaning)
Compatible Packaging Types Plastic, Glass and Metal Containers
Flowmeter KROHNE
Fill Volume Adjustment Digital Adjustment via Touchscreen HMI
Filling Accuracy ±0.3% (High-Precision Dosing)
Power Supply 380V, 50Hz, 3 Phase
Power Consumption 5.5 kW
Air Requirement 6–8 Bar
Number of Filling Heads 4–12
Machine Weight 2000–2300 kg
Production Capacity Varies depending on container shape, neck design, and product viscosity.
Flowmeter-Controlled Filling Technology
Servo-Driven Volumetric Piston Technology
Bottom-Up Anti-Foaming Filling System
Siemens & Delta Automation Packages
AISI 316 / AISI 304 Stainless Steel Construction
Fast, Tool-Free Format Changeover (CIP Compatible)

Precision Engineering for Consistent Production Performance

In industrial filling operations, the greatest sources of cost are product giveaway and production downtime. Pusula Machine liquid filling technologies are engineered to minimize both by delivering exceptional filling accuracy and reliable production stability.

Our precision-engineered filling systems provide consistent dosing with millimeter-level accuracy, significantly reducing raw material waste while ensuring uniform fill volumes across every production cycle.

Designed for continuous operation, our automation solutions maximize production efficiency, improve product consistency, and help manufacturers achieve higher profitability through reduced waste and uninterrupted production performance.

±0.2% Filling Accuracy

Our advanced flow sensors and servo-driven piston systems deliver exceptional dosing precision, ensuring consistent fill volumes and outstanding filling stability for every container. This high level of accuracy minimizes product giveaway, reduces raw material waste, and guarantees repeatable production quality.

Flexible Container Integration

A single filling line can accommodate a wide range of PET, PE, and glass containers from 100 ml to 5000 ml. Thanks to the machine's quick, tool-free format change system, manufacturers can switch between different bottle sizes and container types quickly, minimizing downtime and maximizing production flexibility.

Industry-Specific Filling Solutions

Every liquid has unique characteristics, including its chemical composition, viscosity, and foaming behavior. To achieve maximum filling accuracy and production efficiency, each product requires the right combination of filling technology, nozzle design, and pumping system.

At Pusula Machine, our engineering team carefully analyzes your product’s properties to select the most suitable filling solution for your application. Whether processing free-flowing liquids, high-viscosity products, or foam-forming formulations, we optimize every aspect of the filling line to ensure reliable performance, maximum accuracy, and long-term operational efficiency.

Cosmetics Industry Filling Solutions

Fully automatic linear filling lines designed for high-speed, hygienic filling of cosmetic products such as shampoos, liquid soaps, conditioners, shower gels, toners, and lotions. Engineered to handle both free-flowing and high-viscosity formulations, these systems feature hygienic construction and product-friendly handling to preserve packaging quality and ensure consistent filling performance.

Chemical & Cleaning Products

Industrial filling systems designed for aggressive, foaming, and corrosive products such as detergents, bleach, surface cleaners, glass cleaners, and antifreeze. Equipped with chemical-resistant sealing components and optional titanium or engineering plastic nozzles, these machines provide reliable filling performance and long-term durability in demanding production environments.

Food & Pharmaceutical Industries

Automation solutions manufactured with FDA-compliant materials for products such as edible oils, olive oil, sauces, pomegranate molasses, syrups, and other liquid food applications. Fully compatible with CIP (Clean-in-Place) systems, these filling lines meet strict food hygiene standards while delivering accurate, efficient, and hygienic production.

Lubricants & Industrial Fluids

Heavy-duty filling lines engineered for high-viscosity lubricants, antifreeze, agricultural chemicals, and industrial fluids. Designed to fill containers ranging from 1 L to 5 L as well as IBC containers, these systems provide foam-free filling, precise volume control, and reliable torque-controlled capping for demanding industrial applications.