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Fully Automatic Linear Perfume Filling and Packaging Line

The Fully Automatic Linear Perfume Filling and Packaging Line is designed for manufacturers requiring maximum flexibility when processing different bottle designs, fragrances, and packaging formats. Offering fast format changeovers and modular scalability, the system is an ideal solution for dynamic perfume production environments.

Glass or plastic perfume containers move sequentially along the conveyor line, passing through high-precision vacuum filling, valve insertion, valve crimping, and collar pressing stations. Each operation is synchronized to ensure consistent product quality and reliable packaging performance.

Its modular architecture allows easy adaptation to varying production requirements while maintaining high efficiency across a wide range of bottle sizes and fragrance formulations.

Featuring drip-free filling technology, user-friendly touchscreen controls, adjustable production speeds, and stable crimping performance, the linear perfume line delivers exceptional versatility, operational efficiency, and premium packaging quality for modern cosmetic manufacturing facilities.

Donanım, Mekanik ve Malzeme Kalitesi
  • Lisanslı Paslanmaz Malzeme: Makine üretiminde kullanılan tüm 304 ve 316 paslanmaz çelikler sertifikalı ve lisanslıdır.
  • Birinci Sınıf Pnömatik Sistem: Sistemde yüksek performanslı SMC marka pnömatik bileşenler tercih edilmiştir.
  • Endüstriyel Sensör Teknolojisi: Hassas algılama için dünya lideri SICK ve BANNER fotosel/sensör grupları kullanılmıştır.
  • Güçlü ve Güvenilir Redüktörler: Makinedeki tüm redüktör sistemlerinde Varvel ve Yılmaz Redüktör güvencesi sunulmaktadır.
  • Tri-Clamp Hızlı Bağlantı: Hijyenik, güvenli ve montajı kolay Tri-Clamp bağlantı elemanları entegre edilmiştir.
Kontrol, Otomasyon ve Yazılım Özellikleri
  • Delta PLC Kontrol Sistemi: Gelişmiş altyapısına rağmen son derece kullanıcı dostu, yüksek performanslı Delta PLC sistemi.
  • Döner Tablalı Hassas Sistem: Sadece 1 ms çevrim süresi ile çalışan kusursuz hareket (motion) kontrolü.
  • Yeni Nesil OCT Motorlar: Tek kablo üzerinden hem güç hem veri aktarımı sağlayan modern OCT Servo Motorlar.
  • Kullanıcı Dostu Arayüzler: Operasyon kolaylığı sağlayan 7’’ Dokunmatik Operatör Paneli ve gelişmiş Weicon ekranı.
  • Ambalaj Değişimi : Şişelerin Çapına Göre manuel nozul ayarlama.
Güvenlik, İzleme ve Bakım Kolaylığı
  • Uzaktan Erişim ve İzleme: Masanızdan kalkmadan makine ekranına bağlanma, uzaktan müdahale ve anlık üretim adetlerini takip edebilme özgürlüğü.
  • OP Sistemi Aşırı Güç Koruması: Yanlış ayarlamalardan kaynaklanabilecek hasarları önleyen akıllı aşırı güç koruma sistemi.
  • CE Normlarında Güvenli Muhafaza: İş güvenliğini ve çevre temizliğini en üst düzeyde tutan, CE standartlarına uygun tam kapalı muhafaza gövdesi.
  • Emniyet Kontakları: Maksimum personel güvenliği için emniyet kontaklı kapılar ve acil stop butonları.
  • Hızlı ve Kolay Değişim: Ürün veya format değişimlerinde minimum duruş süresi sağlayan pratik tasarım.
  • Bakım ve Servis Kolaylığı: Makinenin her noktasına rahat erişim imkanı sunan, bakım maliyetlerini düşüren yerleşim planı.
ParametreTeknik Özellikler
Sistem TipiLineer
Çalışma PrensibiVakumlu (Akış) Dolum
Konstrüksiyon ve MalzemeAna şase çelik konstrüksiyon; ürünle temas eden yüzeyler AISI 316, görünen dış yüzeyler AISI 304 kalite paslanmaz çelik
Kontrol ÜnitesiDelta Otomasyon Sistemi
Hazne Tipi2 Aşamalı Vakum Haznesi
Uygun Ambalaj TipleriPlastik, Cam ve Metal ambalajlar
Pnomatik EkipmanlarSMC
Gramaj Aralığı20ml-500ml
Dolum HassasiyetiSeviye Dolum
Elektrik Gereksinimi380V, 50Hz, 3 Faz
Enerji Tüketimi5.5 kW
Hava Gereksinimi6 – 8 Bar
Kafa Sayısı5 – 12
Toplam Ağırlık750 – 800 kg
Üretim KapasitesiŞişe formuna, ağız yapısına ve ürün viskozitesine (akışkanlığına) bağlı olarak değişkenlik gösterir.
Ex-Proof Design for Alcohol-Based Products
Rotary (Rotary) and Linear Filling Line Options
Precision Vacuum and Volumetric Filling Technologies
Automatic Valve Insertion and Pneumatic Crimping Solutions
Glass Bottle Protection with Specialized Star Wheel and Conveyor Systems
Rapid Changeover and Tool-Free Format Adjustment

Premium Cosmetic Appearance and Reliable Closure Integrity

One of the greatest challenges in perfume packaging is sealing elegant glass bottles and delicate metal valves without damaging the packaging while ensuring perfect leak-proof performance.

Pusula Machine manages this process with exceptional precision through carefully calibrated crimping force, torque control, and positioning systems. Every component is applied with maximum accuracy to protect both the bottle and closure while maintaining the premium appearance expected in the cosmetics industry.

The result is a flawless combination of aesthetic presentation, reliable sealing performance, and consistent packaging quality across every production batch.

Scratch-Resistant Star Wheel System

Our automatic production lines utilize specially engineered Delrin and polyamide guide components to ensure safe and gentle handling of glass bottles throughout the entire production process. This advanced transport system prevents friction, scratches, and surface damage while maintaining smooth and stable container movement.

Precision Valve Crimping Technology

We apply uniform and highly controlled crimping force using specially designed crimping heads for various perfume valve diameters, including 13 mm, 15 mm, 18 mm, and 20 mm. This precision-engineered system ensures secure valve attachment, eliminates the risk of leakage, and guarantees consistent sealing quality across every bottle.

Solutions for Different Production Volumes and Automation Levels

In the cosmetics industry, maintaining a competitive advantage requires the perfect balance of production flexibility and high-speed operation. At Pusula Machine, we develop tailored solutions for businesses of every scale, from boutique perfume manufacturers to high-capacity industrial facilities producing tens of thousands of units per day.

Our fully automatic integrated production lines and semi-automatic standalone equipment are engineered to preserve the form, aesthetic appearance, and sealing integrity of your products while maximizing manufacturing efficiency.

Designed to adapt to varying production requirements and investment plans, our modular systems provide reliable, scalable, and future-ready automation solutions. Explore the configurations below to find the system that best matches your production goals and operational needs.

Automatic Rotary Perfume Packaging Lines

Our flagship fully automatic rotary perfume packaging lines integrate filling, valve insertion, valve crimping, and outer cap placement operations into a single compact rotary platform. Designed for maximum productivity and minimum footprint, these systems deliver exceptional speed, precision, and operational efficiency for high-volume perfume manufacturing.

Automatic Linear Perfume Packaging Lines

Designed for manufacturers handling a wide variety of bottle shapes and product formats, our automatic linear perfume lines operate on a conveyor-based system that offers outstanding flexibility and easy format changeovers. Their modular architecture enables efficient production while maintaining consistent packaging quality across different product ranges.

Fully Automatic Indexing System Solutions

These advanced automation systems utilize precision mechanical indexing technology to move bottles through the production process in controlled stop-and-go sequences. Ideal for luxury fragrance bottles with asymmetric shapes or unstable bases, indexing systems provide maximum positioning accuracy and ensure 100% process stability throughout filling, crimping, and capping operations.

Boutique and Manual Perfume Equipment

Developed for small-scale manufacturers, boutique perfume brands, and R&D laboratories, our economical equipment range includes tabletop manual filling machines, semi-automatic crimping units, and manual collar and pump crimping machines. These compact solutions provide professional packaging quality while offering flexibility and cost efficiency for lower production volumes.