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Manual and Semi-Automatic Perfume Filling Machine

Designed for boutique perfume manufacturers, laboratories, and R&D facilities, the Manual and Semi-Automatic Perfume Filling Machine provides high-precision filling performance with a cost-effective investment.

Its specialized vacuum filling mechanism accurately fills perfume and alcohol-based formulations into glass bottles at a consistent level without dripping, overflow, or product waste. The compact design enables quick product changeovers and accommodates various bottle formats with ease.

Available with manual or pneumatic operation and requiring no complex electrical infrastructure, the system features hygienic stainless steel product-contact surfaces, easy cleaning procedures, and an anti-overflow return mechanism.

Offering flexibility, reliability, and repeatable filling accuracy, this semi-automatic filling solution is an ideal entry-level system for manufacturers seeking to standardize production quality while maintaining operational efficiency.

Hardware, Mechanical Design & Material Quality
  • Certified Stainless Steel Construction: All AISI 304 and AISI 316 stainless steel materials used in machine manufacturing are certified and fully traceable.
  • Premium Pneumatic System: High-performance SMC pneumatic components ensure reliable operation, durability, and long service life.
Safety, Monitoring & Maintenance Advantages
  • 100% Pneumatic Design – Safe for Alcohol-Based Products: Fully air-operated system requiring no electrical connection, ensuring spark-free and safe operation when filling alcohol-based perfumes and fragrances.
  • Heavy-Duty Stable Base: Non-slip, reinforced machine base prevents movement or tipping during filling operations, ensuring operator comfort and process stability.
Monitoring Features
  • Mechanical Stroke Adjustment Scale: Manual stroke adjustment system allows operators to visually set and lock the desired filling volume (ml) with precision and repeatability.

Maintenance & Cleaning Advantages

  • Tool-Free Quick Flush System: Enables rapid cleaning during product changeovers by simply flushing the system with alcohol, allowing complete internal cleaning within a few operating cycles.
  • Sanitary Tri-Clamp Connections: Product-contact nozzles and hoses can be removed and cleaned by hand within seconds, without requiring any tools such as wrenches or screwdrivers.
  • Anti-Drip Nozzle System: Integrated vacuum-assisted nozzle design prevents dripping after bottle removal, keeping both the machine and work area clean while minimizing product waste.**
Parameter Technical Specifications
System Type Manual
Operating Principle Vacuum Filling System
Construction & Material Heavy-duty steel frame construction; product-contact surfaces in AISI 316 stainless steel, external surfaces in AISI 304 stainless steel
Filling Tank Two-Stage Vacuum Unit
Compatible Packaging Types Plastic, Glass and Metal Containers
Fill Level Adjustment Manual Fill Level Adjustment via Nozzle
Filling Accuracy ±0.9% (Precision Filling Technology)
Air Requirement 6–8 Bar
Number of Filling Heads 1–2
Machine Weight 20–30 kg
Production Capacity Varies depending on container shape, neck design, and product viscosity
Manuel ve Yarı Otomatik Parfüm Dolum Makinesi
Ex-Proof Design for Alcohol-Based Products
Rotary (Rotary) and Linear Filling Line Options
Precision Vacuum and Volumetric Filling Technologies
Automatic Valve Insertion and Pneumatic Crimping Solutions
Glass Bottle Protection with Specialized Star Wheel and Conveyor Systems
Rapid Changeover and Tool-Free Format Adjustment

Premium Cosmetic Appearance and Reliable Closure Integrity

One of the greatest challenges in perfume packaging is sealing elegant glass bottles and delicate metal valves without damaging the packaging while ensuring perfect leak-proof performance.

Pusula Machine manages this process with exceptional precision through carefully calibrated crimping force, torque control, and positioning systems. Every component is applied with maximum accuracy to protect both the bottle and closure while maintaining the premium appearance expected in the cosmetics industry.

The result is a flawless combination of aesthetic presentation, reliable sealing performance, and consistent packaging quality across every production batch.

Scratch-Resistant Star Wheel System

Our automatic production lines utilize specially engineered Delrin and polyamide guide components to ensure safe and gentle handling of glass bottles throughout the entire production process. This advanced transport system prevents friction, scratches, and surface damage while maintaining smooth and stable container movement.

Precision Valve Crimping Technology

We apply uniform and highly controlled crimping force using specially designed crimping heads for various perfume valve diameters, including 13 mm, 15 mm, 18 mm, and 20 mm. This precision-engineered system ensures secure valve attachment, eliminates the risk of leakage, and guarantees consistent sealing quality across every bottle.

Solutions for Different Production Volumes and Automation Levels

In the cosmetics industry, maintaining a competitive advantage requires the perfect balance of production flexibility and high-speed operation. At Pusula Machine, we develop tailored solutions for businesses of every scale, from boutique perfume manufacturers to high-capacity industrial facilities producing tens of thousands of units per day.

Our fully automatic integrated production lines and semi-automatic standalone equipment are engineered to preserve the form, aesthetic appearance, and sealing integrity of your products while maximizing manufacturing efficiency.

Designed to adapt to varying production requirements and investment plans, our modular systems provide reliable, scalable, and future-ready automation solutions. Explore the configurations below to find the system that best matches your production goals and operational needs.

Automatic Rotary Perfume Packaging Lines

Our flagship fully automatic rotary perfume packaging lines integrate filling, valve insertion, valve crimping, and outer cap placement operations into a single compact rotary platform. Designed for maximum productivity and minimum footprint, these systems deliver exceptional speed, precision, and operational efficiency for high-volume perfume manufacturing.

Automatic Linear Perfume Packaging Lines

Designed for manufacturers handling a wide variety of bottle shapes and product formats, our automatic linear perfume lines operate on a conveyor-based system that offers outstanding flexibility and easy format changeovers. Their modular architecture enables efficient production while maintaining consistent packaging quality across different product ranges.

Fully Automatic Indexing System Solutions

These advanced automation systems utilize precision mechanical indexing technology to move bottles through the production process in controlled stop-and-go sequences. Ideal for luxury fragrance bottles with asymmetric shapes or unstable bases, indexing systems provide maximum positioning accuracy and ensure 100% process stability throughout filling, crimping, and capping operations.

Boutique and Manual Perfume Equipment

Developed for small-scale manufacturers, boutique perfume brands, and R&D laboratories, our economical equipment range includes tabletop manual filling machines, semi-automatic crimping units, and manual collar and pump crimping machines. These compact solutions provide professional packaging quality while offering flexibility and cost efficiency for lower production volumes.