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Fully Automatic Linear Perfume Filling and Packaging Line

The Fully Automatic Linear Perfume Filling and Packaging Line is designed for manufacturers requiring maximum flexibility when processing different bottle designs, fragrances, and packaging formats. Offering fast format changeovers and modular scalability, the system is an ideal solution for dynamic perfume production environments.

Glass or plastic perfume containers move sequentially along the conveyor line, passing through high-precision vacuum filling, valve insertion, valve crimping, and collar pressing stations. Each operation is synchronized to ensure consistent product quality and reliable packaging performance.

Its modular architecture allows easy adaptation to varying production requirements while maintaining high efficiency across a wide range of bottle sizes and fragrance formulations.

Featuring drip-free filling technology, user-friendly touchscreen controls, adjustable production speeds, and stable crimping performance, the linear perfume line delivers exceptional versatility, operational efficiency, and premium packaging quality for modern cosmetic manufacturing facilities.

Hardware, Mechanical & Material Quality
  • Premium Pneumatic System: Equipped with high-performance SMC pneumatic components throughout the system.
  • Industrial Sensor Technology: Utilizes industry-leading SICK and BANNER photocell/sensor groups for high-precision detection.
  • Robust and Reliable Gearboxes: Backed by the proven reliability of Varvel and Yılmaz Redüktör gearboxes across all drive systems.
  • Carton Magazine & Automatic Feeding: An automated feeding unit where flat-packed (folded) cartons are stacked in bulk and fed individually into the machine using vacuum pick-and-place technology.
  • Tool-Free Case Size Changeover: Rapid manual adjustment for varying carton dimensions ($A \times B \times C$) using handwheels and position indicators/rulers without requiring additional tools.
  • Flawless Flap Folding & Case Squaring: Precision mechanical guides ensure the carton body remains perfectly square ($90^\circ$) while top and bottom flaps are folded.
Control, Automation & Software Features
  • Delta PLC Control System: A high-performance Delta PLC architecture offering robust industrial control combined with an intuitive, user-friendly operation.
  • High-Speed Servo Pick & Place Dynamics: Fast and dynamic servo-driven pick-and-place mechanism designed for loading products directly into cartons.
  • Servo-Driven Tracking & Motion: High-precision servo drives providing accurate positioning and smooth in-line tracking.
  • User-Friendly HMI: 7″ to 9″ color touchscreen operator panels and advanced Weicon interfaces for streamlined operation and recipe management.
Safety, Monitoring & Maintenance Accessibility
  • Remote Access & Real-Time Monitoring (Optional): Enables direct remote connection to the HMI for off-site diagnostics, technical support, and real-time production throughput monitoring.
  • Power & Energy Monitoring: Live monitoring of servo motor power consumption directly through the operator screen.
  • OP Overload Protection System: Smart overload protection system engineered to prevent mechanical damage caused by misadjustments or operational interference.
  • CE-Compliant Safety Enclosure: Fully enclosed, CE-certified protective guarding ensuring optimal operator safety and a clean production environment.
  • Safety Interlocks & E-Stops: Safety-interlocked access doors and easily accessible emergency stop buttons for maximum personnel protection.
  • Quick & Easy Changeover: Ergonomic engineering tailored to minimize downtime during format and product transitions.
  • Service-Friendly Architecture: Ergonomic component layout providing unhindered access to all service points, significantly reducing maintenance downtime and lifecycle costs.
ParameterTechnical Specifications                                                                                                                                                                                            
System TypeLinear
Operating PrincipleContinuous Motion Servo Capping (On-the-Fly)
Construction & MaterialStainless Steel Construction
Control UnitDelta Automation System
Bottle Height AdjustmentAutomatic
Compatible Packaging TypesPlastic, Glass, and Metal containers
Number of Heads2 Heads
Capping TypeServo Torque Controlled
Electrical Requirements380V, 50Hz, 3-Phase
Power Consumption6 – 8 kW
Air Requirements6 – 8 Bar
Total Weight1,500 – 2,000 kg
Production Capacity70 – 100 bpm (bottles per minute) / cpm
KPS2-1
KPS2-2
Ex-Proof Design for Alcohol-Based Products
Rotary (Rotary) and Linear Filling Line Options
Precision Vacuum and Volumetric Filling Technologies
Automatic Valve Insertion and Pneumatic Crimping Solutions
Glass Bottle Protection with Specialized Star Wheel and Conveyor Systems
Rapid Changeover and Tool-Free Format Adjustment

Premium Cosmetic Appearance and Reliable Closure Integrity

One of the greatest challenges in perfume packaging is sealing elegant glass bottles and delicate metal valves without damaging the packaging while ensuring perfect leak-proof performance.

Pusula Machine manages this process with exceptional precision through carefully calibrated crimping force, torque control, and positioning systems. Every component is applied with maximum accuracy to protect both the bottle and closure while maintaining the premium appearance expected in the cosmetics industry.

The result is a flawless combination of aesthetic presentation, reliable sealing performance, and consistent packaging quality across every production batch.

Scratch-Resistant Star Wheel System

Our automatic production lines utilize specially engineered Delrin and polyamide guide components to ensure safe and gentle handling of glass bottles throughout the entire production process. This advanced transport system prevents friction, scratches, and surface damage while maintaining smooth and stable container movement.

Precision Valve Crimping Technology

We apply uniform and highly controlled crimping force using specially designed crimping heads for various perfume valve diameters, including 13 mm, 15 mm, 18 mm, and 20 mm. This precision-engineered system ensures secure valve attachment, eliminates the risk of leakage, and guarantees consistent sealing quality across every bottle.

Solutions for Different Production Volumes and Automation Levels

In the cosmetics industry, maintaining a competitive advantage requires the perfect balance of production flexibility and high-speed operation. At Pusula Machine, we develop tailored solutions for businesses of every scale, from boutique perfume manufacturers to high-capacity industrial facilities producing tens of thousands of units per day.

Our fully automatic integrated production lines and semi-automatic standalone equipment are engineered to preserve the form, aesthetic appearance, and sealing integrity of your products while maximizing manufacturing efficiency.

Designed to adapt to varying production requirements and investment plans, our modular systems provide reliable, scalable, and future-ready automation solutions. Explore the configurations below to find the system that best matches your production goals and operational needs.

Automatic Rotary Perfume Packaging Lines

Our flagship fully automatic rotary perfume packaging lines integrate filling, valve insertion, valve crimping, and outer cap placement operations into a single compact rotary platform. Designed for maximum productivity and minimum footprint, these systems deliver exceptional speed, precision, and operational efficiency for high-volume perfume manufacturing.

Automatic Linear Perfume Packaging Lines

Designed for manufacturers handling a wide variety of bottle shapes and product formats, our automatic linear perfume lines operate on a conveyor-based system that offers outstanding flexibility and easy format changeovers. Their modular architecture enables efficient production while maintaining consistent packaging quality across different product ranges.

Fully Automatic Indexing System Solutions

These advanced automation systems utilize precision mechanical indexing technology to move bottles through the production process in controlled stop-and-go sequences. Ideal for luxury fragrance bottles with asymmetric shapes or unstable bases, indexing systems provide maximum positioning accuracy and ensure 100% process stability throughout filling, crimping, and capping operations.

Boutique and Manual Perfume Equipment

Developed for small-scale manufacturers, boutique perfume brands, and R&D laboratories, our economical equipment range includes tabletop manual filling machines, semi-automatic crimping units, and manual collar and pump crimping machines. These compact solutions provide professional packaging quality while offering flexibility and cost efficiency for lower production volumes.