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Fully Automatic Indexing Perfume Filling and Valve Crimping Line

The Pusula Machine Fully Automatic Indexing Perfume Filling and Valve Crimping Line delivers the highest level of packaging quality, offering 100% bottle stability and scratch-free handling, particularly for luxury, niche, and uniquely shaped glass perfume bottles.

Utilizing a precision indexing system, bottles are securely held within custom-designed pucks and transported through the production process in controlled step-by-step movements. This advanced automation platform seamlessly integrates vacuum filling, collar placement, micro-crimping, and leak-proof valve crimping operations with exceptional accuracy and repeatability.

Developed to meet the demanding quality standards of premium fragrance manufacturers, the indexing line ensures smooth, vibration-free handling and precise positioning throughout every production stage.

Even with complex, asymmetric, or unstable bottle geometries, the system delivers waste-free production, superior product protection, and fully autonomous operation with millimeter-level precision.

Hardware, Mechanical Design & Material Quality
  • Certified Stainless Steel Construction: All AISI 304 and AISI 316 stainless steel materials used in machine manufacturing are certified and fully traceable.
  • Premium Pneumatic System: High-performance SMC pneumatic components ensure reliable operation and long-term durability.
  • Industrial Sensor Technology: Industry-leading SICK and BANNER sensors provide precise detection, positioning, and process control.
  • Reliable Gearbox Systems: All gearbox assemblies utilize trusted Varvel and Yılmaz Redüktör solutions for dependable performance and extended service life.
  • Tri-Clamp Quick Connections: Hygienic and easy-to-maintain Tri-Clamp fittings enable safe, secure, and rapid assembly and cleaning operations.
Control, Automation & Software Features
  • Delta PLC Control System: High-performance Delta PLC architecture combines advanced automation capabilities with user-friendly operation.
  • Precision Rotary Indexing System: Advanced rotary table technology delivers highly accurate indexing movements and smooth process synchronization with motion control cycle times as low as 1 ms.
  • Next-Generation OCT Servo Motors: Modern One Cable Technology (OCT) servo motors provide power and communication through a single cable, simplifying installation and maintenance.
  • User-Friendly HMI Interface: Equipped with a 7-inch touchscreen operator panel and advanced Wecon HMI for easy machine control and production monitoring.
  • Easy Change Parts System: Manual changeover using dedicated format parts allows rapid adaptation to different bottle designs and production requirements.
Safety, Monitoring & Maintenance Advantages
  • Remote Access & Monitoring: Monitor production data, access machine controls remotely, and perform diagnostics without leaving your workstation.
  • OP System Overload Protection: Intelligent overload protection safeguards critical machine components against incorrect settings and excessive operating loads.
  • CE-Compliant Safety Enclosure: Fully enclosed machine structure designed according to CE standards to maximize operator safety and maintain a clean production environment.
  • Safety Interlocks & Emergency Stop System: Interlocked safety doors and emergency stop buttons provide enhanced operator protection and operational security.
  • Quick & Easy Format Changeover: Practical machine design minimizes downtime during product and packaging format changes.
  • Easy Maintenance & Service Access: Optimized layout provides convenient access to all critical components, reducing maintenance time and lowering service costs.
Parameter Technical Specifications
System Type Indexing System
Operating Principle Vacuum Filling Technology
Construction & Material Heavy-duty steel frame construction; product-contact surfaces in AISI 316 stainless steel, external surfaces in AISI 304 stainless steel
Control System Delta Automation System
Tank Type Two-Stage Vacuum Tank
Compatible Packaging Types Plastic, Glass and Metal Containers
Pneumatic Components SMC
Filling Range 20 ml – 500 ml
Filling Accuracy Level Filling System
Power Supply 380V, 50Hz, 3 Phase
Power Consumption 5.5 kW
Air Requirement 6–8 Bar
Number of Heads 5
Machine Weight 750–800 kg
Production Capacity Varies depending on container shape, neck design, and product viscosity
Tam Otomatik İndeks Parfüm Dolum Bambu Dolum
Ex-Proof Design for Alcohol-Based Products
Rotary (Rotary) and Linear Filling Line Options
Precision Vacuum and Volumetric Filling Technologies
Automatic Valve Insertion and Pneumatic Crimping Solutions
Glass Bottle Protection with Specialized Star Wheel and Conveyor Systems
Rapid Changeover and Tool-Free Format Adjustment

Premium Cosmetic Appearance and Reliable Closure Integrity

One of the greatest challenges in perfume packaging is sealing elegant glass bottles and delicate metal valves without damaging the packaging while ensuring perfect leak-proof performance.

Pusula Machine manages this process with exceptional precision through carefully calibrated crimping force, torque control, and positioning systems. Every component is applied with maximum accuracy to protect both the bottle and closure while maintaining the premium appearance expected in the cosmetics industry.

The result is a flawless combination of aesthetic presentation, reliable sealing performance, and consistent packaging quality across every production batch.

Scratch-Resistant Star Wheel System

Our automatic production lines utilize specially engineered Delrin and polyamide guide components to ensure safe and gentle handling of glass bottles throughout the entire production process. This advanced transport system prevents friction, scratches, and surface damage while maintaining smooth and stable container movement.

Precision Valve Crimping Technology

We apply uniform and highly controlled crimping force using specially designed crimping heads for various perfume valve diameters, including 13 mm, 15 mm, 18 mm, and 20 mm. This precision-engineered system ensures secure valve attachment, eliminates the risk of leakage, and guarantees consistent sealing quality across every bottle.

Solutions for Different Production Volumes and Automation Levels

In the cosmetics industry, maintaining a competitive advantage requires the perfect balance of production flexibility and high-speed operation. At Pusula Machine, we develop tailored solutions for businesses of every scale, from boutique perfume manufacturers to high-capacity industrial facilities producing tens of thousands of units per day.

Our fully automatic integrated production lines and semi-automatic standalone equipment are engineered to preserve the form, aesthetic appearance, and sealing integrity of your products while maximizing manufacturing efficiency.

Designed to adapt to varying production requirements and investment plans, our modular systems provide reliable, scalable, and future-ready automation solutions. Explore the configurations below to find the system that best matches your production goals and operational needs.

Automatic Rotary Perfume Packaging Lines

Our flagship fully automatic rotary perfume packaging lines integrate filling, valve insertion, valve crimping, and outer cap placement operations into a single compact rotary platform. Designed for maximum productivity and minimum footprint, these systems deliver exceptional speed, precision, and operational efficiency for high-volume perfume manufacturing.

Automatic Linear Perfume Packaging Lines

Designed for manufacturers handling a wide variety of bottle shapes and product formats, our automatic linear perfume lines operate on a conveyor-based system that offers outstanding flexibility and easy format changeovers. Their modular architecture enables efficient production while maintaining consistent packaging quality across different product ranges.

Fully Automatic Indexing System Solutions

These advanced automation systems utilize precision mechanical indexing technology to move bottles through the production process in controlled stop-and-go sequences. Ideal for luxury fragrance bottles with asymmetric shapes or unstable bases, indexing systems provide maximum positioning accuracy and ensure 100% process stability throughout filling, crimping, and capping operations.

Boutique and Manual Perfume Equipment

Developed for small-scale manufacturers, boutique perfume brands, and R&D laboratories, our economical equipment range includes tabletop manual filling machines, semi-automatic crimping units, and manual collar and pump crimping machines. These compact solutions provide professional packaging quality while offering flexibility and cost efficiency for lower production volumes.