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Industrial Capping and Automatic Labeling Systems

Pusula Machine Industrial Capping and Automatic Labeling Systems combine leak-proof cap tightening and product labeling processes into a single autonomous production line. Designed to accommodate a wide variety of cap types and container geometries, these integrated automation solutions deliver continuous, high-speed, and waste-free production for the cosmetics, chemical, food, pharmaceutical, and lubricant industries.

Equipped with advanced servo-driven technology, precise torque control, and millimeter-level label positioning accuracy, our systems ensure consistent packaging quality while significantly reducing labor requirements.

Thanks to their modular design, these integrated capping and labeling solutions can be easily incorporated into existing filling lines, helping manufacturers maximize production efficiency, improve product presentation, and achieve reliable long-term operational performance.

1Hardware, Mechanical Design & Material Quality
  • Certified Stainless Steel Construction: All AISI 304 and AISI 316 stainless steel materials used in machine manufacturing are certified and fully traceable.
  • Premium Pneumatic System: High-performance SMC pneumatic components ensure reliable operation and long service life.
  • Industrial Sensor Technology: Industry-leading SICK and BANNER sensors provide precise detection and process control.
  • Reliable Gearbox Systems: All gearbox assemblies are equipped with trusted Varvel and Yılmaz Redüktör solutions for maximum durability and operational reliability.
  • Tri-Clamp Quick Connections: Hygienic, secure, and easy-to-maintain Tri-Clamp fittings are integrated throughout the system.
Control, Automation & Software Features
  • Siemens PLC Control System: Advanced yet user-friendly automation architecture powered by high-performance Siemens PLC technology.
  • Ultra-Fast Motion Control: High-precision motion control system operating with a cycle time of only 1 ms.
  • High-Speed Servo Dynamics: Nozzle movement speeds up to 1100 mm/s maximize production efficiency and throughput.
  • Servo-Controlled Traversing and Nozzle Movement: Servo-driven positioning technology ensures precise movement and superior line tracking.
  • Next-Generation OCT Servo Motors: Modern One Cable Technology (OCT) servo motors provide both power and data transmission through a single cable.
  • User-Friendly HMI Interface: Equipped with a 9-inch touchscreen operator panel and advanced Siemens HMI for easy operation and production monitoring.
  • Unlimited Recipe Memory: Store and instantly recall unlimited production recipes for different products and packaging formats.
  • Intelligent Energy Saving System: Variable conveyor speed control minimizes energy consumption while delivering ultra-quiet operation.
Safety, Monitoring & Maintenance Advantages
  • Remote Access & Monitoring: Monitor production data, access machine controls remotely, and perform diagnostics without leaving your workstation.
  • Power Consumption Monitoring: Real-time servo motor power consumption values can be viewed directly from the operator interface.
  • OP System Overload Protection: Intelligent overload protection helps prevent damage caused by incorrect settings or excessive operating loads.
  • CE-Compliant Safety Enclosure: Fully enclosed machine body designed according to CE standards to maximize operator safety and maintain a clean production environment.
  • Safety Interlocks & Emergency Stop System: Interlocked safety doors and emergency stop buttons provide maximum workplace protection.
  • Quick & Easy Changeover: Practical design minimizes downtime during product and format changes.
  • Easy Maintenance & Service Access: Optimized machine layout provides convenient access to all critical components, reducing maintenance time and service costs.
  • Intelligent Product Jam Detection: Advanced sensor technology instantly detects overlapping or jammed products and automatically stops the system to prevent mechanical damage and ensure safe operation.
Parameter Technical Specifications
System Type Linear Filling Line
Operating Principle Flowmeter-Based Filling System
Construction & Material Heavy-duty steel frame construction; product-contact surfaces in AISI 316 stainless steel, external surfaces in AISI 304 stainless steel
Control System Siemens Automation System
Filling Tank Capacity 100 L (Level Control & Automatic Cleaning System)
Compatible Container Types Plastic, Glass and Metal Containers
Flowmeter Brand Krohne
Fill Volume Adjustment Digital Adjustment via Touchscreen Operator Panel
Filling Accuracy ±0.3% (High-Precision Dosing Technology)
Power Supply 380V, 50Hz, 3 Phase
Power Consumption 5.5 kW
Air Requirement 6–8 Bar
Number of Filling Heads 4–12
Machine Weight 2000–2300 kg
Production Capacity Varies depending on container shape, neck design, and product viscosity
Servo-Driven and Magnetic Torque-Controlled Capping Technology
Full Compatibility with Cylindrical, Flat, and Tapered Containers
Modular Wrap-Around Labeling Solutions
Single-Side, Double-Side, and Three-Roller Labeling Configurations
Tool-Free Changeover for Rapid Format Adjustments
Integrated Touchscreen HMI with Recipe Management

Leak-Proof Sealing and Perfect Label Alignment

The two most important factors that define the quality of a packaged product are proper cap tightening and precise label placement. A correctly torqued cap ensures product integrity, while perfectly aligned labels enhance brand presentation and shelf appeal.

Pusula Machine manages both processes with exceptional accuracy through advanced sensor technology and intelligent automation systems. By ensuring consistent torque control and millimeter-level label positioning, our solutions deliver reliable packaging quality, minimize production errors, and maintain a professional product appearance on every package.

Intelligent Torque Control

Thanks to our servo-driven and magnetic torque-controlled capping heads, the exact torque value is applied to every cap with maximum precision. This eliminates common packaging defects such as loose caps, overtightening, and thread damage, ensuring reliable sealing performance and consistent product quality.

Bubble-Free, Precision Labeling

Our stepper and servo-driven labeling modules apply transparent or opaque roll labels with exceptional accuracy. Labels are positioned smoothly on the container surface without air bubbles, wrinkles, or misalignment, ensuring a flawless appearance and premium product presentation.

Modular Capping and Labeling Solutions Tailored to Your Packaging Requirements

Every industrial package has unique characteristics, from cap types such as crimp, screw, flip-top, and trigger caps to container shapes including round, square, oval, and flat surfaces. Each packaging format requires a specific approach to ensure reliable capping and accurate labeling performance.

At Pusula Machine, we design fully modular and adjustable production lines that enable manufacturers to process multiple packaging formats on a single system. Our solutions are engineered to provide maximum flexibility while maintaining high-speed, consistent production performance.

Whether you require a standalone machine or a fully integrated automation line, our systems can be configured to match your production capacity, packaging requirements, and investment plans. Explore our modular capping and labeling solutions below to find the ideal configuration for your operation.

Torque-Controlled Capping Solutions

Our fully automatic capping machine series, available with servo-driven, magnetic clutch, or pneumatic technologies, are designed to securely seal a wide range of closure types, from standard screw caps to trigger sprayers and dispensing pumps. These systems ensure leak-proof closure integrity while protecting both the cap and container from damage during the capping process.

Cylindrical Container and Wrap-Around Labeling Machines

Modular wrap-around labeling systems designed for glass and plastic round containers. By rotating the container on its own axis during application, these machines achieve precise label positioning and consistent alignment for single or multiple label applications.

Single-Side and Double-Side Labeling Systems

High-speed labeling solutions for square, oval, and flat containers. These systems apply labels to a single surface or simultaneously to the front and back panels while stabilizing the container with an upper hold-down belt to ensure accurate and consistent label placement.

Modular In-Line Integration Solutions

Compact capping and labeling modules designed for seamless integration into existing production lines. Installed directly downstream of filling equipment, these systems feature synchronized speed control, adjustable working heights, and a space-saving design that delivers maximum performance even in limited production areas.