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Fully Automatic Case Erecting, Closing and Sealing Machine

The Fully Automatic Case Erecting, Closing and Sealing Machine automatically erects flat carton blanks, folds the bottom flaps, and after product loading, closes the top flaps while simultaneously applying tape to both the top and bottom of the case. Combining multiple packaging processes within a single compact system, it delivers maximum efficiency in end-of-line packaging operations.

By eliminating the need for separate case erecting and sealing machines, this integrated automation solution provides significant savings in both factory floor space and investment costs. It is ideally suited for high-volume production and shipping lines in the food, chemical, cosmetics, and logistics industries.

With easily adjustable carton size settings, a heavy-duty machine frame, and reliable high-precision sealing performance, the system minimizes labor requirements while maximizing packaging quality, operational efficiency, and shipment security.

Hardware, Mechanical Design & Material Quality
  • Premium Pneumatic System: High-performance SMC pneumatic components are used throughout the system to ensure reliability and long service life.
  • Industrial Sensor Technology: World-leading SICK and BANNER photoelectric sensors provide precise detection and process control.
  • Reliable Gearbox Systems: All gearbox assemblies are equipped with trusted Varvel and Yılmaz Redüktör solutions for maximum durability and operational reliability.
  • Carton Magazine & Automatic Feeding Unit: Integrated feeding system where folded cartons are stacked in bulk and automatically picked one by one using a vacuum-assisted mechanism.
  • Tool-Free Carton Size Adjustment: Fast mechanical adjustment system using handwheels and measuring scales, allowing quick format changes between different carton dimensions without additional tools.
  • Precision Folding & Carton Squaring: Mechanical guide systems ensure accurate folding of carton flaps while maintaining a perfect 90° carton structure throughout the packaging process.
Control, Automation & Software Features
  • Delta PLC Control System: High-performance and user-friendly automation platform powered by Delta PLC technology.
  • High-Speed Servo Dynamics: Advanced servo-driven product handling system for fast and accurate loading of products into cartons.
  • Servo-Controlled Positioning System: Servo motor technology provides precise positioning and superior line tracking performance.
  • User-Friendly HMI Interface: Equipped with a 7–9″ touchscreen operator panel and advanced Wecon HMI interface for easy operation and monitoring.
Safety, Monitoring & Maintenance Advantages
  • Remote Access & Monitoring (Optional): Connect to the machine remotely, monitor production data in real time, and perform diagnostic interventions without being physically present.
  • Power Consumption Monitoring: Live servo motor power consumption values can be monitored directly from the operator interface.
  • OP System Overload Protection: Intelligent overload protection helps prevent damage caused by incorrect settings or excessive operating conditions.
  • CE-Compliant Safety Enclosure: Fully enclosed machine body designed according to CE standards to maximize operator safety and maintain a clean production environment.
  • Safety Interlocks & Emergency Stop System: Safety doors with interlock switches and emergency stop buttons ensure maximum workplace protection.
  • Quick & Easy Changeover: Practical design minimizes downtime during product and format changes.
  • Easy Maintenance & Service Access: Optimized machine layout provides convenient access to all critical machine components, reducing maintenance time and service costs.
  • Low Carton & Jam Detection: Advanced sensor system automatically detects low carton levels in the magazine or carton jams within the machine, ensuring uninterrupted operation and preventing production downtime.
ParameterTechnical Specifications
System TypeLinear System
Operating PrincipleServo Cam Technology
Construction & MaterialSteel Frame Construction
Control SystemDelta Automation System
Compatible Packaging TypesPlastic, Glass and Metal Containers
Carton CompatibilityAdjustable Carton Sizes
Product Loading ConfigurationCustom Lane Design According to Required Product Quantity
Power Supply380V, 50Hz, 3 Phase
Power Consumption6 – 8 kW
Air Requirement6 – 8 Bar
Machine Weight3000 – 3500 kg
Production Capacity5 – 8 Cycles/Min
Tam Otomatik Kolileme Makinesi
High-Capacity Automatic Rotary Accumulation Tables
Bottle Feeding Elevators for Glass and Plastic Containers
Pneumatic Error-Free Carton Erecting and Folding Technology
Automatic Top and Bottom Case Sealing Lines
Integrated Case and Pallet Labeling Automation
Smart Conveyor Systems for Seamless Production Line Integration

Uninterrupted Production Flow and Reliable End-of-Line Packaging

No matter how fast a production line operates, overall efficiency is limited when product feeding or end-of-line packaging processes depend on manual labor. Manual operations often create bottlenecks, increase downtime, and reduce overall productivity.

Pusula Machine eliminates these limitations by synchronizing every stage of the production process. From bottle feeding and product handling to case packing, labeling, palletizing, and stretch wrapping, our integrated automation solutions ensure continuous production flow, maximum operational efficiency, and consistent packaging quality.

By minimizing human intervention and optimizing line performance, our systems help manufacturers reduce downtime, increase throughput, and maintain reliable production even in high-capacity operations.

Smart Conveyor Systems and Flow Synchronization

Our front-end and end-of-line systems operate in full synchronization (interlock) with your filling and capping machines, automatically preventing bottle accumulation and unplanned production stoppages.

Modular Heavy-Duty Frame Construction

Our case erecting, case sealing, and palletizing systems are built with heavy-duty steel frame construction designed to withstand intensive production environments and demanding industrial conditions while minimizing vibration and ensuring long-term operational stability.

Modular Automation Solutions Tailored to Your Factory Layout and Production Speed

Every manufacturing facility has unique layout requirements and packaging processes. At Pusula Machine, we develop straight-line, L-shaped, and U-shaped end-of-line packaging configurations to help you utilize your available production space in the most efficient way.

Our modular automation solutions can operate independently or as fully integrated systems, eliminating the need for manual product handling and creating a more efficient, autonomous production environment. Explore our modular end-of-line solutions below to find the configuration that best matches your production capacity and operational requirements.

Infeed Bottle Feeding Systems

Automatic rotary accumulation tables and high-capacity vertical feeding elevators designed to transfer empty glass, PET, and PE containers to the filling line in a smooth, organized, and damage-free manner.

Automatic Case Erecting and Preparation Systems

High-speed automation systems that automatically pick flat carton blanks from the magazine section using pneumatic vacuum technology, erect the cartons, fold the bottom flaps, and prepare them for the sealing process.

Case Closing, Sealing and Labeling Systems

Integrated packaging lines that automatically close the top flaps of filled cartons, apply top and bottom sealing simultaneously, and label each case with barcode and product information labels.

Palletizing and Shipping Systems

Automatic pallet stretch wrapping solutions designed to prepare palletized loads for shipment. After cartons are stacked onto pallets, the system wraps the load with consistent tension and uniform film distribution, ensuring maximum load stability and transportation safety.