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Automatic Case and End-of-Line Barcode Labeling Machine

The Automatic Case and End-of-Line Barcode Labeling Machine provides complete traceability throughout logistics and distribution processes by accurately applying real-time data, barcodes, QR codes, and weight information to packed cases.

Integrated into the final stage of filling, capping, and case packing lines, this industrial labeling system delivers precise label placement on one or multiple sides of shipping-ready cartons used in the food, chemical, cosmetics, and e-commerce industries.

Featuring advanced applicator technologies, including pneumatic tamp, air-blow, and rotary-arm systems, the machine operates in full synchronization with ERP platforms and factory automation software. Its high-speed Print & Apply capability ensures accurate product identification, eliminates shipping errors, and supports fully automated warehouse and logistics management.

Hardware, Mechanical Design & Material Quality
  • Certified Stainless Steel Materials
    All AISI 304 and AISI 316 stainless steel components used in machine manufacturing are certified and fully traceable.
  • Premium Pneumatic System
    High-performance SMC pneumatic components are used throughout the system to ensure reliability and long service life.
  • Industrial Sensor Technology
    World-leading SICK and BANNER sensors and photoelectric devices provide precise product detection and process control.
  • Reliable Gearbox Technology
    All gearbox systems are equipped with trusted Varvel and Yılmaz Redüktör solutions for maximum durability and performance.
  • Tri-Clamp Quick Connections
    Hygienic, secure, and easy-to-maintain Tri-Clamp connection components are integrated throughout the system.
Control, Automation & Software Features
  • Siemens PLC Control System
    High-performance and user-friendly automation architecture powered by Siemens PLC technology.
  • Ultra-Fast Motion Control
    Advanced motion control system operating with a cycle time of just 1 ms for maximum responsiveness and precision.
  • High-Speed Servo Dynamics
    Nozzle movement speeds up to 1100 mm/s ensure maximum production efficiency.
  • Servo-Controlled Traversing and Nozzle Movement
    Servo-driven positioning technology provides precise movement and superior line tracking accuracy.
  • Next-Generation OCT Servo Motors
    Modern One Cable Technology (OCT) servo motors enable both power and data transmission through a single cable.
  • User-Friendly HMI Interface
    Equipped with a 9-inch touchscreen operator panel and advanced Siemens HMI for intuitive operation and monitoring.
  • Unlimited Recipe Memory
    Save and instantly recall unlimited production recipes for different products and container formats.
  • Intelligent Energy Saving System
    Variable conveyor speed control minimizes energy consumption while ensuring smooth and quiet operation.
Safety, Monitoring & Maintenance Advantages
  • Remote Access & Monitoring
    Connect to the machine remotely, monitor production data in real time, and perform diagnostic interventions without being physically present.
  • Power Consumption Monitoring
    Live servo motor power consumption values can be monitored directly from the operator interface.
  • OP System Overload Protection
    Intelligent overload protection prevents potential damage caused by incorrect settings or excessive operating conditions.
  • CE-Compliant Safety Enclosure
    Fully enclosed machine body designed in accordance with CE standards to maximize operator safety and maintain a clean production environment.
  • Safety Interlocks & Emergency Stop System
    Safety doors equipped with interlock switches and emergency stop buttons ensure maximum workplace protection.
  • Quick & Easy Changeover
    Practical design minimizes downtime during product and format changes.
  • Easy Maintenance & Service Access
    Optimized machine layout provides convenient access to all critical components, reducing maintenance time and service costs.
  • Intelligent Product Overlap Detection
    Advanced sensor technology instantly detects overlapping or jammed products and automatically stops the system to prevent mechanical damage and ensure operational safety.
System TypeLinear Filling Line
Operating PrincipleFlowmeter-Based Filling System
Construction & MaterialHeavy-duty steel frame construction; product-contact surfaces in AISI 316 stainless steel, external surfaces in AISI 304 stainless steel
Control SystemSiemens Automation System
Filling Tank Capacity100 L (Level Control & Automatic Cleaning System)
Compatible Container TypesPlastic, Glass and Metal Containers
Flowmeter BrandKrohne
Fill Volume AdjustmentDigital adjustment via touchscreen operator panel
Filling Accuracy±0.3% (High-Precision Dosing Technology)
Power Supply380V, 50Hz, 3 Phase
Power Consumption5.5 kW
Air Requirement6–8 Bar
Number of Filling Heads4–12
Machine Weight2000–2300 kg
Production CapacityDepends on container shape, neck design, and product viscosity.
High-Capacity Automatic Rotary Accumulation Tables
Bottle Feeding Elevators for Glass and Plastic Containers
Pneumatic Error-Free Carton Erecting and Folding Technology
Automatic Top and Bottom Case Sealing Lines
Integrated Case and Pallet Labeling Automation
Smart Conveyor Systems for Seamless Production Line Integration

Uninterrupted Production Flow and Reliable End-of-Line Packaging

No matter how fast a production line operates, overall efficiency is limited when product feeding or end-of-line packaging processes depend on manual labor. Manual operations often create bottlenecks, increase downtime, and reduce overall productivity.

Pusula Machine eliminates these limitations by synchronizing every stage of the production process. From bottle feeding and product handling to case packing, labeling, palletizing, and stretch wrapping, our integrated automation solutions ensure continuous production flow, maximum operational efficiency, and consistent packaging quality.

By minimizing human intervention and optimizing line performance, our systems help manufacturers reduce downtime, increase throughput, and maintain reliable production even in high-capacity operations.

Smart Conveyor Systems and Flow Synchronization

Our front-end and end-of-line systems operate in full synchronization (interlock) with your filling and capping machines, automatically preventing bottle accumulation and unplanned production stoppages.

Modular Heavy-Duty Frame Construction

Our case erecting, case sealing, and palletizing systems are built with heavy-duty steel frame construction designed to withstand intensive production environments and demanding industrial conditions while minimizing vibration and ensuring long-term operational stability.

Modular Automation Solutions Tailored to Your Factory Layout and Production Speed

Every manufacturing facility has unique layout requirements and packaging processes. At Pusula Machine, we develop straight-line, L-shaped, and U-shaped end-of-line packaging configurations to help you utilize your available production space in the most efficient way.

Our modular automation solutions can operate independently or as fully integrated systems, eliminating the need for manual product handling and creating a more efficient, autonomous production environment. Explore our modular end-of-line solutions below to find the configuration that best matches your production capacity and operational requirements.

Infeed Bottle Feeding Systems

Automatic rotary accumulation tables and high-capacity vertical feeding elevators designed to transfer empty glass, PET, and PE containers to the filling line in a smooth, organized, and damage-free manner.

Automatic Case Erecting and Preparation Systems

High-speed automation systems that automatically pick flat carton blanks from the magazine section using pneumatic vacuum technology, erect the cartons, fold the bottom flaps, and prepare them for the sealing process.

Case Closing, Sealing and Labeling Systems

Integrated packaging lines that automatically close the top flaps of filled cartons, apply top and bottom sealing simultaneously, and label each case with barcode and product information labels.

Palletizing and Shipping Systems

Automatic pallet stretch wrapping solutions designed to prepare palletized loads for shipment. After cartons are stacked onto pallets, the system wraps the load with consistent tension and uniform film distribution, ensuring maximum load stability and transportation safety.