Fully Automatic Industrial Pallet Stretch Wrapping Machine
The Fully Automatic Industrial Pallet Stretch Wrapping Machine is designed to maximize load stability and transportation safety for palletized products ready for shipment. Combining high-speed wrapping performance with optimized film consumption, the system significantly reduces packaging costs while improving operational efficiency.
Equipped with advanced pre-stretch technology, the machine can stretch film by up to 300–400%, minimizing material usage without compromising load security. Suitable for a wide range of pallet configurations, it provides an ideal solution for food, chemical, cosmetics, logistics, and heavy industrial applications.
Its autonomous design allows seamless integration with end-of-line conveyor systems, while programmable wrapping recipes can be easily managed through the touchscreen control panel. The heavy-duty rotary table ensures smooth, vibration-free operation even under high-load conditions, delivering maximum wrapping consistency and reliable performance.
Engineered for demanding industrial environments, the system helps prevent load shifting and pallet instability during transportation, ensuring safer shipments, reduced product damage, and improved logistics efficiency.
Hardware, Mechanical Design & Material Quality
- Premium Pneumatic Components
High-performance pneumatic components from SMC ensure long-term reliability and stable machine operation. - Industrial Sensor Technology
Industry-leading SICK and BANNER photoelectric sensors provide precise detection and process control. - Reliable Gearbox Systems
All gearbox assemblies are equipped with trusted Varvel and Yılmaz Redüktör solutions for maximum durability and efficiency. - Automatic Carton Magazine & Feeding Unit
Integrated carton magazine allows folded cartons to be stacked in bulk and automatically picked one by one through a vacuum feeding system. - Tool-Free Carton Size Adjustment
Fast and accurate format changeovers using handwheels and measuring scales, enabling quick adjustment for different carton dimensions without additional tools. - Precision Folding & Carton Squaring System
Mechanical guiding systems ensure accurate folding of carton flaps while maintaining a perfect 90° carton structure throughout the packaging process.
Control, Automation & Software Features
- Delta PLC Control System
High-performance and user-friendly Delta PLC architecture designed for reliable industrial automation. - High-Speed Servo Motion Technology
Advanced servo-driven pick-and-place dynamics ensure fast and precise product loading into cartons. - Servo-Controlled Positioning System
Servo motor technology provides accurate positioning, smooth movement, and superior line tracking performance. - User-Friendly HMI Interface
Equipped with a 7–9″ touchscreen operator panel and advanced Wecon HMI interface for easy operation and production monitoring.
Safety, Monitoring & Maintenance Advantages
- Remote Access & Production Monitoring (Optional)
Connect to the machine remotely, monitor production data in real time, and perform diagnostic interventions without being physically present. - Servo Power Consumption Monitoring
Real-time power consumption values of servo motors can be monitored directly through the operator interface. - Intelligent Overload Protection System
Advanced protection functions help prevent mechanical damage caused by incorrect parameter settings or excessive load conditions. - Fully Enclosed CE-Compliant Safety Guarding
Complete machine enclosure designed according to CE standards to maximize operator safety and maintain a clean production environment. - Safety Interlocks & Emergency Stop System
Safety doors with interlock switches and emergency stop buttons ensure maximum workplace protection. - Quick & Easy Changeover
Designed to minimize downtime during product and format changes, improving overall production efficiency. - Easy Maintenance & Service Access
Optimized machine layout provides convenient access to all critical components, reducing maintenance time and service costs.
| Parameter | Technical Specifications |
|---|---|
| System Type | Modular |
| Operating Principle | Servo-Controlled Positioning and Arrangement System |
| Construction & Material | Heavy-Duty Steel Frame Construction |
| Control System | Delta Automation System |
| Empty Pallet Magazine Capacity | 8 – 10 Pallets |
| Compatible Pallet Types | Plastic and Metal Pallets |
| Pallet Feeding | Automatic |
| Recipe Capacity | 10 Standard Recipes |
| Positioning Accuracy | 0.1 mm Motion Accuracy |
| Power Supply | 380V, 50Hz, 3 Phase |
| Power Consumption | 7 – 9 kW |
| Air Requirement | 6 – 8 Bar |
| Number of Heads | 1 |
| Machine Weight | 3000 – 4000 kg |
| Production Capacity | 5 – 8 Pallets/Min |
Uninterrupted Production Flow and Reliable End-of-Line Packaging
No matter how fast a production line operates, overall efficiency is limited when product feeding or end-of-line packaging processes depend on manual labor. Manual operations often create bottlenecks, increase downtime, and reduce overall productivity.
Pusula Machine eliminates these limitations by synchronizing every stage of the production process. From bottle feeding and product handling to case packing, labeling, palletizing, and stretch wrapping, our integrated automation solutions ensure continuous production flow, maximum operational efficiency, and consistent packaging quality.
By minimizing human intervention and optimizing line performance, our systems help manufacturers reduce downtime, increase throughput, and maintain reliable production even in high-capacity operations.
Modular Automation Solutions Tailored to Your Factory Layout and Production Speed
Every manufacturing facility has unique layout requirements and packaging processes. At Pusula Machine, we develop straight-line, L-shaped, and U-shaped end-of-line packaging configurations to help you utilize your available production space in the most efficient way.
Our modular automation solutions can operate independently or as fully integrated systems, eliminating the need for manual product handling and creating a more efficient, autonomous production environment. Explore our modular end-of-line solutions below to find the configuration that best matches your production capacity and operational requirements.
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Rotary Accumulation Table
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Feeding Elevator
Bottle Feeding
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Case Erecting, Closing and Sealing
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Case Labeling
Case Packing Lines
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Pallet Stretch Wrapping
Palletizing & Shipping
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(Coming Soon)